Nov. 25, 2015

Production of All-new Innova Marks a Milestone for Toyota in Indonesia

 

Jakarta, Indonesia, November 25, 2015―PT. Toyota Motor Manufacturing Indonesia (TMMIN) celebrated the start of production of the all-new Innova in a line-off ceremony held yesterday at its plant in Karawang.

All-new Innova

The ceremony was attended by Indonesian Minister of Industry Saleh Husin, West Java Governor Ahmad Heryawan, Toyota Motor Corporation (TMC) Executive Vice President Seiichi Sudo, PT. Toyota-Astra Motor (TAM) President Director Hiroyuki Fukui, TMMIN President Director Masahiro Nonami, and TMMIN Vice President Director Warih Andang Tjahjono. TMMIN's Karawang Plant 1 is the first plant in the world to start production of the all-new Innova.

"This celebration would not be possible without the cooperation from our partner TAM, local suppliers, dealers, and many more as well as the tremendous support from the government and people of Indonesia," said President Director Nonami in his greeting.

The all-new Innova boasts a local content ratio of 85 percent, achieved by steadily increasing involvement by both Toyota Indonesia and local suppliers. Sixteen new local suppliers have been added due for production of the new model, increasing the number of TMMIN's first-tier local suppliers to 123 companies. Investment to produce the new model amounted to five trillion Indonesian rupiah.

TMMIN has been focusing on developing close relationships with local suppliers in order to maintain quality and ensure continuous growth by meeting the needs of customers. The company is making concerted efforts to encourage supplier development, with emphasis on skill transfer, safety, quality and efficiency. These efforts to transfer knowledge and experience to first-tier suppliers are expected to produce positive effects throughout the supply chain. "Today is not all about celebration; it is also a reminder for us to continue our best efforts in contributing to the development of Indonesia automotive industry," explained Nonami.

Quality Products

In his speech, Executive Vice President Sudo looked back on Toyota's history of producing vehicles for export in Indonesia: "When we undertook the IMV project in 2004, we decided that our Indonesian operations should play a core role in the project. I believe that our decision was not misplaced, as Toyota Indonesia has again and again proved their capability."

The Innova's predecessor, the Kijang, was the first Completely Built Up (CBU) vehicle exported by Toyota Indonesia in 1987, starting with an annual volume of approximately 500 units to countries in Asia-Pacific region. Now, the Innova is a key export product for Toyota Indonesia, reaching an average of 16,000 units exported annually in the past five years to countries in the Asia-Pacific, Africa, Latin America, Middle East, and Caribbean regions. Last year, exports of CBU Toyota vehicles from Indonesia reached a cumulative 160,000 units, accounting for more than 80% of total vehicle exports from the country. TMMIN has also exported more than 45,000 gasoline engines a year over the past five years.

Global Team

Toyota is a firm believer in the need to develop team members before developing products. This core policy has become a foundation for the continuous development of human resources at the company and its suppliers.

TMMIN conducts a full range of training and educational activities to further improve the skills, knowledge, and capabilities of its employees. These activities are supported by Toyota Learning Centers (training centers that can also be used by suppliers) and vocational schools on the company's grounds. Team members also actively participate in skill contests at the domestic, regional, and global levels. In August 2015, TMMIN employees won silver and bronze medals at the 43rd World Skills Competition.

Overview of TMMIN
Headquarters North Jakarta, Indonesia
Founding April 1971 (established as PT. Toyota-Astra Motor)
Representative Masahiro Nonami
Equity participation Toyota Motor Corporation (95%), PT. Astra International (5%)
Employees 9,100
Production at TMMIN
Plant Plant 1
Karawang
Plant 2
Karawang
New Engine
Plant
Plant 1
Sunter
Plant 2
Sunter
Location Karawang, Indonesia North Jakarta, Indonesia
Start of production 1998 2013 First half of 2016 1973 1977
Products Innova, Fortuner Etios Valco, Vios, Limo, Yaris Standard passenger car engines Gasoline engines, Ethanol Engines Stamping parts/dies,
iron castings
Annual production capacity 130,000 units 120,000 units 216,000 units Engines: 195,000 units;
Iron castings: 12,000 tons

Downloads (Images)

  • Opening remarks by Masahiro Nonami, President Director, Toyota Motor Manufacturing Indonesia
    Opening remarks by Masahiro Nonami, President Director, Toyota Motor Manufacturing Indonesia
  • Remarks by Seiichi Sudo, Executive Vice President, Toyota Motor Corporation
    Remarks by Seiichi Sudo, Executive Vice President, Toyota Motor Corporation
  • Toyota Motor Manufacturing Indonesia's presentation of support for five universities in Indonesia as a CSR initiative
    Toyota Motor Manufacturing Indonesia's presentation of support for five universities in Indonesia as a CSR initiative
  • Unveiling of the All New Kijang Innova
    Unveiling of the All New Kijang Innova
  • Toyota Motor Manufacturing Indonesia presenting the All new Kijang Innova
    Toyota Motor Manufacturing Indonesia presenting the All new Kijang Innova
  • Q&A session for the media with Toyota Motor Manufacturing Indonesia management
    Q&A session for the media with Toyota Motor Manufacturing Indonesia management
  • Media attendees on a tour of the Toyota Motor Manufacturing Indonesia Karawang Plant
    Media attendees on a tour of the Toyota Motor Manufacturing Indonesia Karawang Plant
  • Media and government attendees speaking with Toyota Motor Manufacturing Indonesia management at a tour of the Karawang Plant
    Media and government attendees speaking with Toyota Motor Manufacturing Indonesia management at a tour of the Karawang Plant