Dec. 06, 2016

New 2.5-liter Direct-injection, Inline 4-cylinder Gasoline Engine

 

Dec. 06, 2016

New 2.5-liter Direct-injection, Inline 4-cylinder Gasoline Engine

Toyota has named its new line of internal-combustion power plants "Dynamic Force Engines". To bring out the new engines' potential to the fullest, their basic structure was completely rethought using TNGA, and their overall structure and configuration were wholly innovated to achieve high-level driving and environmental performance. Work will continue to make the new engines even more advanced.

Achieves one of the world's best levels of both output and thermal efficiency*

The new engines employ high-speed combustion technology and a variable control system. They also achieve greater thermal efficiency, resulting in high output, due to a reduction in energy losses associated with, among others, exhaust and cooling systems and the movement of mechanical parts. Their lineup includes a 2.5-liter engine that has one of the world's best thermal efficiencies*―40 percent when used in gasoline-powered vehicles and 41 percent when used in hybrid vehicles (HVs). This new, thoroughly reconsidered and greatly evolved engine features numerous new technologies, such as technologies for minute control that make it highly responsive and allow it to generate ample torque at all speeds.

As of November 2016, according to Toyota survey

Maximum thermal efficiency

40% (Conventional Engine)
41% (HV Engine)

Specific power

60kW/L

Achieves one of the world's best levels of both output and thermal efficiency

Key technologies / performance

Key technologies / performance
Key technologies / performance

Low fuel consumption (High thermal efficiency)

Low fuel consumption (High thermal efficiency)

High performance

High performance

High response

High response

Engine specifications

  New engine New engine for HV
Displacement (cc) 2,487 2,487
Bore x stroke (mm) Φ87.5x103.4 Φ87.5x103.4
Compression ratio 13 14
Injection system D-4S D-4S
Max. Power (kW/rpm) 151/6600 130/5700
Max. Torque (Nm/rpm) 250/4800 220/3600-5200
Emissions control LEVⅢ (SULEV30) LEVⅢ (SULEV30)

Details of new technologies

High speed combustion technologyWorld's first

Both strengthened tumble flow and increased intake air volume are achieved by redesigning the longer stroke (Stroke/Bore≒1.2),widening the angle of the valve and the high efficiency intake port with laser-cladded valve seat. High speed combustion is achieved by these technologies.

High speed combustion technology

Multi-hole direct injector

Strengthened tumble flow and high performance injector improved fuel air mixture, then high speed combustion is achieved.

Multi-hole direct injector

Continuous variable capacity oil pump -Trochoid type-World's first

By controlling the oil flow rate under any engine running conditions, additional work is reduced, which then contributes to the reduction of engine friction losses.

Continuous variable capacity oil pump -Trochoid type-

Changing the oil pressure into the control chamber first, moving the oil pressure adjusting ring and outer rotor against inner rotor, then making the oil flow rate change continuously.

Oil pressure control map (Image)