Feb. 26, 2018

Direct Shift-CVT: A New Type of Continuously Variable Transmission

The basic function of any transmission system is to achieve transmission efficiency, high-efficiency engine ranges, and highly responsive gear changes. To improve these functions, Toyota has striven to reduce mechanical loss, adopt a wider gear range, and improve shift tracking. These initiatives have resulted in a direct and smooth driving experience with superior fuel efficiency, which has been improved by six percent over the existing transmission system.

Performance

High transmission efficiency and enhanced fuel economy

Realization of best-in-class^* shift speed ratio spread and a 6% improvement in fuel efficiency.

^*As of February 2018 (Toyota Motor Corporation)

Direct and quick response

Shift performance equal or greater than DCTs produced by other companies.

Details of new technologies

Launch gear

By adopting launch gears, it is possible to improve belt efficiency and increase ratio spread by 15% without performance deterioration.

Narrow belt angle

Shift speed is improved with a reduction of the belt angle from 11 degrees to 9 degrees. (shift speed increase of 20%)

More compact pulley

The adoption of launch gears reduces the belt load. Shift responsiveness has improved through downsizing of the pulley and reduction of inertia by 40%.

DOWNLOADS (VIDEOS)

: Direct Shift-CVT: A New Type of Continuously Variable Transmission

: 2.0-liter Dynamic Force Engine, a New 2.0-liter Direct-injection, Inline 4-cylinder Gasoline Engine

: 2.0-liter Toyota Hybrid System (THS II)

: New Dynamic Torque Vectoring AWD and E-Four 4WD Systems

DOWNLOADS (IMAGES)

Inline 4 Cylinder 2.0L Direct Injection Gasoline Engine: Dynamic Force Engine 2.0L
Inline 4 Cylinder 2.0L Direct Injection Gasoline Engine: Dynamic Force Engine 2.0L
6-speed Manual Transmission
6-speed Manual Transmission
New Type of Continuously Variable Transmission: Direct Shift-CVT
New Type of Continuously Variable Transmission: Direct Shift-CVT
Transaxle
Transaxle
Nickel-metal Hydride Battery
Nickel-metal Hydride Battery
Power Control Unit
Power Control Unit